Comparison between Evacuated Tube Collector & Flat Plate Collector

Comparison between Evacuated Tube Collector & Flat Plate Collector

S.No Evacuated Tube Collector Flat Plate Collector
1 Quick heat generation Slow heat generation
2 Collector efficiency on higher temperature is high Collector efficiency on higher temperature is low.
3 Heat loss in the tubes during the daytime is negligible (evacuated tubes) Heat loss in the collector & tank during the day-time is high due to convection.
4 Convection and Convecting losses is low. Convection and Convecting losses is high.
5 Emissivity is low. Emissivity is high.
6 Satisfactory performance even in extreme cold condition (-18 deg. C) Freezing of water will take place at high altitude causing damage to the collector.
7 Temperature range from 60deg. to 120 deg. Temperature range from 60 deg. to 80 deg.
8 System hot water tank only is insulated using polyurethane insulation material which does not absorb water or moisture Collector & tank insulated with glasswool/ rockwool, absorbs moisture & gets wet during monsoons reducing the efficiency of the system
9 Negligible scaling of tubes which can be cleaned manually (inner tube dia. Is 37mm). Loss of efficiency consequently is minimal Heavy scaling of the copper/aluminum tubes which cannot be cleaned manually as the bore dia. is 12.50 mm. giving rise to substantial loss in efficiency of the system.
10 The collector glass tube absorbers being cylindrical the incident sun's rays on the tubes is at 90 degrees throughout the day. Hence peak heat absorption always. The collector fins & tubes being flat the incident sun's rays will be at 90 degrees at noon only for peak absorption
11 In locations with average availability of solar energy over-sizing of the system glass tube collectors is not required. Higher system sizing is required to get the desired result. Hence added cost.
12 Heat exchanger not required Heat exchanger required
13 Advanced technology at competitive prices that is System Cost per unit water is low. Old technology at higher prices
14 Hot water availability for 350 days in a year. Hot water availability for 300 days in a year claimed.
15 System life above 15 years. System life above 15 years
16 It is very easy to replace glass tube. Difficult and expensive to replace glass sheet
17 Water quality is not effect the system. Water quality effect the heating system forming scale over metal tube.
18 It has low maintenance Its required high maintenance.
19 Grouting of Collectors not required. Grouting of collectors are required.


Latest Technology Vacuum Tube Vs (old style) Flat Plate Collectors

Solar thermal collectors can potentially gain energy through radiation, conduction and convection. The first law of thermodynamics states that heat energy moves from hot to cold, so when looking specifically at energy transfer in solar collectors, conduction and convection will almost always mean energy is being moved from the hotter collector to the colder ambient air. This is because domestic water needs to be heated to 60°C or more. For a solar thermal collector to be effective it must minimize conduction (by using good insulation) and convection (by using a sealing barrier). A solar thermal collector therefore can only gain energy through radiation, hence the development of selective coatings that absorb radiation but limit the amount re-radiated.


Solar Water Heater EfficiencyThe table on the left indicates the ways in which energy is transmitted in typical modern Vacuum Tube and old style Flat Plate systems, when the collectors are hotter than the surrounding air. As you can see, both types of collector will be gaining energy through radiation. However, a Flat Plate collector will lose energy through conduction, therefore reducing the amount of energy that can be transferred to your hot water tank. There is virtually no loss of energy from the Vacuum Tube collector as conduction cannot take place across the near perfect vacuum. Because more of the collected energy is trapped, more energy can be transferred into your domestic hot water system. A vacuum is the only effective way to stop energy being conducted out of the system. Conduction will still take place across double-glazed and/or gas-filled Flat Plate collectors. Insufficient insulation means a Flat Plate collector is influenced by the surrounding air temperature, wind chill and evaporation of moisture from its surface. A Vacuum Tube collector works virtually independently of these influences as the vacuum acts as an impassable barrier that stops the energy collected from escaping. A Vacuum Tube collector will produce almost as much energy on a sunny winter's day when it is 0°C outside, as it will on a sunny summer's day.


The amount of energy a collector can gain through radiation decreases, as its temperature increases above the ambient air temperature. The graph on the left indicates the efficiency of typical modern Vacuum Tube and old style Flat Plate collectors at gaining energy at different temperatures above ambient. It is easy to see that the efficiency of all collectors falls as the temperature above ambient increases, but it is important to compare the efficiencies at the particular water temperature to be achieved. If we assume that we are trying to heat domestic water to 50°C above the ambient temperature then the Vacuum Tube system is 88% efficient, where as the efficiency of the Flat Plate system has fallen to just 58%. These figures relate to how efficiently collectors gain energy at different temperatures above ambient air temperature.

 Solar Water Heater Test Chart

Tests have shown that throughout the year and per m² of collector, a high quality Vacuum Tube system, such as Sunflower Solar Water Heating, will produce about twice the energy to heat water than a Flat Plate system. Even though over the year a 4m² Flat Plate system would produce a similar amount of energy as a 2m² Vacuum Tube system, the majority of the energy will be produced during the summer months which is not useful as majority of hot water requirement is during winter months. The blue shaded area in the chart here indicates the amount of hot water required throughout the year. The coloured lines indicate the contribution various systems could make to this requirement. Any energy produced in excess of the hot water requirement is wasted, so there is limited benefit of installing an oversized Flat Plate System.    


Infrared imaging photo, it clear shows that heat pipe type solar collector present black, almost no heat loss, heat preservation efficiency is very good!

Solar Water Heater, Solar Collector

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